1. Fermenter Descriptions
Fermenters are also called CCT’s (Cylindrical Conical Tanks), FV’s (Fermentation Vessel), primary fermentor or unitanks as they are used both for fermenting and lagering.Fermenting is the process during which the yeast transforms the wort into beer. Lagerings takes place after fermenting and is the time given to the beer to stabilize and age after fermenting.
Fermenters can be individually temperature controlled through glycol jackets and are mostly equipped with accessories such as overpressure and under pressure valve, CIP cleaning jet, sanitary sample valve, manhole,etc. The design of fermenters is based on our vast beer knowledge and especially the conical fermenter bottom and the fact that we combine fermentation and maturation in the same vessel is very important. When calculating your fermenting and lagering capacity and configuration sufficient time for fermenting and lagering to produce quality beers must be taken into consideration.
2.Our Advantage
> With ISO TUV SGS, the product meets the GB/CE/PED/ASME standard
> Local service in EUROPE, AUSTRALIA ETC
> 5 Years Warranty for tanks
> 0 trade risk verified by more than 1100 breweries
> 20 Years Manufacture and Management Experience
> Installed More than 1100 breweries in 76 Countries
3.Product Features
--Made of Stainless steel 304/316L, TIG welded by automatic welding machine.
--Interior polished to 0.2-0.4 μm to ensure no dead corner for bacteria and full sanitary.
--Triangle-Arranged holes on glycol jacket for higher cooling efficiency.
--Dished top and bottom for CO2 pressured
--Cooled by jackets on side wall, temperature auto con-trolled
--Carbonation stone and fittings for CO2 evenly dissolved
--Pressure adjustable, suitable for various liquid
--All gaskets made of EPDM which have more durable use time.
--Completely SUS304 legs with strengthening braces to prevent tank deformation.
-- Heavy duty foot pads with adjustable ability, apply to uneven or slope ground.
-- Design comply with requirements of GB/PED/ASME
-- Stackable design available for saving area
-- Copper cladding or various colors painting is available
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4.Product Specification
| Function: | Wort Fermentation or maturation |
| Interior Shell: | SUS304 full welded; TH=3mm |
| Exterior Shell: | SUS304 full welded; TH=2mm |
| Welding | 100% TIG welding with pure argon gas shield |
| Interior Finish: |
Sanitary 2B finish, Pickled and Passivated; (8K Mirror finish optional) |
| Exterior Finish: | Oil brushed finish(2B, 8K Mirror finish optional) |
| Polishing | Interior full polished to 0.2~0.4 μm without dead corner |
| Insulation: | TH=80mm with low thermal conductivity PU |
| Cooling: | 35% Glycol liquid -5℃ |
| Cooling Jacket: | Dimple plate on bottom and side wall, welded without over burning |
| Jacket test | by water and gas, 5bar/75psi for 1hour, 3.5bar/52psi for 48 hours |
| Jacket Working Pressure: | < 2bar/30psi |
| Tank leakage test | by water and gas, 4bar/60psi for 1hour, 2.5bar/37.5psi for 48 hours |
| Tank Working Pressure: | 2bar/30psi |
| Dished Top: | Dished top full polished |
| Cone bottom: | 60° cone (customizable) |
| Manway: |
Sanitary side mounted oval manhole with pressured door ( top mounted available) |
| CIP Ball: | Top mounted double clamp 360° rotary CIP spraying ball and port, 1pcs |
| CIP arm: | with four-way connection and butterfly valve |
| Mechanical safe valve PVRV: | 2bar/30psi on top (1bar/15psi available) |
| Sampling Valve: | Full sanitary sampling valve with EPDM seal |
| Hydraulic shock pressure gauge: | on CIP arm (Diaphragm type for optional) |
| Racking arm: | Horizontal mounted rotating racking arm and port in cone with butterfly valve |
| Discharge arm: | With butterfly valve, Removable and easy to clean |
| Thermowell : | Sanitary welded thermowell for high accuracy temperature sensor 1pcs |
| Carbonation: | Carbonation port with CO2 dissolved stone 0.22um |
| Glycol water port: |
In/out port on side wall and cone, Thick wall pipe thread (Top or bottom design available) |
| Legs: |
4pcs completely SUS304 legs with braces, heavy duty foot pad with up-down and slop adjustable |
| Accessories: | Complete valves, fittings and all parts, Tri clamp/DIN Union available |
| Special request |
Pressure adjustable bunging valve 0.2-2.2bar ; Sanitary level tube and valves ; |
5. Fermenter size
| Fermentation Tank Series | Volume in US Gallon | Diameter | Height |
| 1HL Fermentation Tank | 26US Gallon | 620mm | 1600mm |
| 2HL Fermentation Tank | 53US Gallon | 820mm | 1800mm |
| 3HL Fermentation Tank | 79US Gallon | 960mm | 1900mm |
| 4HL Fermentation Tank | 106US Gallon | 960mm | 2100mm |
| 5HL Fermentation Tank | 132US Gallon | 1010mm | 2100mm |
| 6HL Fermentation Tank | 159US Gallon | 1060mm | 2150mm |
| 8HL Fermentation Tank | 211US Gallon | 1060mm | 2550mm |
| 10HL Fermentation Tank | 264US Gallon | 1210mm | 2550mm |
| 12HL Fermentation Tank | 317US Gallon | 1360mm | 2550mm |
| 15HL Fermentation Tank | 396US Gallon | 1560mm | 2620mm |
| 20HL Fermentation Tank | 528US Gallon | 1560mm | 3100mm |
| 25HL Fermentation Tank | 660US Gallon | 1560mm | 3450mm |
| 30HL Fermentation Tank | 793US Gallon | 1760mm | 3500mm |
| 35HL Fermentation Tank | 925US Gallon | 1760mm | 3750mm |
| 40HL Fermentation Tank | 1057US Gallon | 1760mm | 4050mm |
| 50HL Fermentation Tank | 1321US Gallon | 1760mm | 4540mm |
| 60HL Fermentation Tank | 1585US Gallon | 1960mm | 4700mm |
| 70HL Fermentation Tank | 1849US Gallon | 1960mm | 5200mm |
| 100HL Fermentation Tank | 2642US Gallon | 2250mm | 5700mm |
| 150HL Fermentation Tank | 3963US Gallon | 2250mm | 7550mm |
The size of the tank can be customized according to the process or site;
The above parameters are for reference only, please refer to the actual design plan;
4. Cases worldwide
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7. Certifcation
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Tiantai Company, a well-recognized manufacturer of beer and beverage equipment industry based in Jinan city of China, provides complete lines and the turnkey service for breweries and beverage projects worldwide. Since 2001, Tiantai team has witnessed the rapid development of the industry with 23 years of experience. Founded in 2012 and followed by the boom of the craft beer market, Tiantai Company is committed to the research and the development of diverse brewing process, customized equipment, automatic control, and datalized management. Up to now, Tiantai Company has served over 2600 breweries in 106 countries with our equipment and solutions along with gaining good reputations.
Edited By Helen Lee
Sales manager
Email Box: [email protected]
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