And also due to the fact that the steaming takes place straight in each fermenter supplying ideal, chemical-free cleanliness, there is substantially much less chemical, time as well as water usage for cleansing. In the graph below, we show that with a normal TIANTAI microbrewery/brewpub with one full 5BBL BIAC and also 5 extra 5BBL 4-in-1 fermenters (6 fermenters overall), one would certainly see a yearly cost savings of concerning US$ 25,000.
The graph listed below details a few of the a lot more significant functional costs on the developing side (these do not check out the solution side as it is thought those would certainly be fairly comparable in between systems). It contrasts the lease area (just of the developing devices), the labor price (just for developing as well as cleansing developing devices), water price, and also cleansing chemical price.
Yearly Functional Cost contrast TIANTAI vs Conventional developing system
Recap
TIANTAI Standard
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Sets/ year with 6 5BBL fermenters on a 3 week turning 104 104
A Lease price (developing devices area just) $ 2,415.00 $ 4,815.00
B Labor set you back $ 20,800.00 $ 33,800.00
C Brewing/cleaning water set you back $ 167.50 $ 527.85
D Cleansing chemical set you back $ 1,133.60 $ 10,545.60
Complete yearly developing cost $ 24,516.10 $ 49,688.45
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Complete yearly functional financial savings with BREWHA $ 25,172.35
Installment expense price quote * 70% 100% * TIANTAI configuration expense is much less as a result of much less vessels and also
Yearly water intake (developing and also cleansing) 32% 100% the mobile nature of the BREWHA devices
In-depth
A Lease Price TIANTAI vs Typical
#sf required for developing devices * 240 480 * Without a mixture system, TIANTAI takes
Lease/sf $ 15.00 $ 15.00 up around 50% much less room than a conventional system
NNN/sf $ 10.00 $ 10.00
Yearly lease $ 2,415.00 $ 4,815.00
B Labor Price TIANTAI vs Standard
Maker per hour wage $ 25.00 $ 25.00
Developing hr/batch 6 7
Cleaning up hr/batch * 2 6 * Approximately 60% of a conventional devices maker's time is invested cleansing
Labor cost/batch $ 200.00 $ 325.00
5BBL batches/year 104 104
Developing labor cost/year $ 20,800.00 $ 33,800.00
Developing labor cost/pint $ 0.17 $ 0.28
C Brewing/cleaning water expense TIANTAI vs Standard
Water price USD/L * $0.0015 $0.0015 * https://www.circleofblue.org/waterpricing/.
Set dimension 585 585.
Water pre boil quantity (5BBL) L 625 620.
Water soaked up in grain 136 136.
Water cleansing Mash Colander/Tun 40 300.
Water cleansing Boil Pot N/A 300.
Water wash Fermenter and also Lines ** 100 350 ** Total cover elimination on TIANTAI fermenter Water cleansing Fermenter.
Water cleansing Fermenter and also lines 1163 1744 enables extra direct/efficient splashing and also lowered water usage.
Sets per chemical Fermenter cleansing cycle 6 1.
L of water per L of beer (Gallons exact same number) 1.9 5.9.
D Cleansing Chemical Price TIANTAI vs Conventional.
PBW Expense/ kg $ 10.00 $ 10.00.
PBW kg/L water 0.015 0.015.
Acid 5 Cost/L $ 5.00 $ 5.00.
Acid 5 L/L water 0.015 0.015.
Celebrity San Cost/L $ 15.00 $ 15.00.
Celebrity San L/L water 0.0015 0.0015.
Steam Pot alkaline cleaner L/batch N/A 300.
Sets per BK alkaline cycle * N/A 6 * approaches differ yet chemical tidy of pot.
When every 6 mixtures is not uncommon, steam Pot acid cleaner L/batch N/A 300.
Sets per BK acid cycle * N/A 6 * techniques differ however chemical tidy of pot.
Once every 6 mixtures is not uncommon, Fermenter as well as lines alkaline cycle L/batch 291 291.
Batches per Fermenter alkaline cycle ** 6 1 ** While the warm of the boil completely sterilizes.
Fermenter and also lines acid cycle L/batch 291 291 TIANTAI's fermenters (which are additionally the boil.
Batches per Fermenter acid cycle 6 1 pot, mash tun and also brite) a conventional.
Fermenter as well as lines sani cycle L/batch N/A 291 cleansing cycle to eliminate beer rock can be.
When ever before 6 sets, Batches per Fermenter sani cycle N/A 1 finished.
Complete Cost/batch PBW $ 7.27 $ 51.10.
Overall Cost/batch Acid 5 $ 3.63 $ 50.30.
Complete Cost/batch Celebrity San N/A $ 6.54.
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