Setting up a small brewery can be a rewarding venture, whether you’re a passionate home brewer looking to scale up or an entrepreneur entering the craft beer industry. Tiantai Company, one of the top three beer equipment manufacturers in China, has completed over 1800 brewery projects worldwide. With a TUV/SGS factory audit, a 5-year warranty, overseas warehouses, and field services, Tiantai ensures a worry-free experience for users. Here’s a comprehensive guide on the essential equipment needed to establish a small brewery, specifically focusing on the popular 200L to 500L models.
Essential Equipment for a Small Brewery
Setting up a small brewery involves six main components:
1) Miller:
Purpose: For malt crushing.
Description: The miller crushes the malt, breaking down the grains to expose the starches inside. This is a critical step in the brewing process as it impacts the efficiency of the mash.
2) Brewhouse:
Purpose: For mashing, lautering, kettle boiling, and whirlpooling.
Description: The brewhouse is where the main brewing processes occur. It typically includes a mash/lauter tun, a kettle/whirlpool tun, and a hot liquor tank. These components work together to convert the malt into wort, the liquid that will eventually become beer.
3) Fermenter:
Purpose: For beer fermentation and maturation.
Description: Fermenters are tanks where the wort is fermented by yeast, turning it into beer. The process also allows the beer to mature, developing its flavors and characteristics.
4) Glycol Cooling System:
Purpose: For wort cooling and fermenter cooling.
Description: This system includes a glycol water chiller and pumps that circulate the chilled glycol to maintain the appropriate temperature during fermentation and maturation.
5) Control Cabinet:
Purpose: For controlling all systems, including pumps and temperature displays.
Description: The control cabinet centralizes the operation of the brewery, allowing brewers to monitor and adjust various parameters to ensure optimal brewing conditions.
6) Movable Pump for CIP Cleaning:
Purpose: For cleaning in place (CIP).
Description: This portable pump helps maintain hygiene and cleanliness by circulating cleaning solutions through the brewing and fermenting equipment.
Utilities and Additional Equipment
To operate the brewery, you’ll also need the following utilities, which can be sourced locally:
Water
Electricity
Compressed Air
CO2 Cylinder
For packaging your beer, Tiantai provides various machines based on your requirements:
Kegging Machine
Canning Machine
Bottling Machine
Example: 200L Brewery System
Here’s an example of a basic quote for a 200L brewery system, which is ideal for pilot/test brews or home brewing. This model is popular due to its ease of operation and cost-effectiveness.
1) Brewhouse Cart (Mounted on Skid):
200L Mash/Lauter Tun
200L Kettle/Whirlpool Tun
200L Hot Liquor Tank
Portable Cart
Sanitary Centrifugal Pump
Sanitary Piping Valves and Fittings
1M2 Heat Exchanger
Y-Type Pipe Filter
Wort Aeration Station
Brewhouse Control Cabinet
2) Fermentation Cart (Mounted on Skid):
200L Fermentation Tank/Unitank (2 Sets)
1P Glycol Water Chiller
Glycol Water Pump and Pipes
Portable Cart
Fermentation Control Cabinet
This setup is designed for easy installation and operation, making it an excellent choice for those looking to start small but with professional-grade equipment. The skid-mounted design means no complex installation is required, saving initial investment and reducing setup time.
Tiantai Company's small brewing equipment for small breweries offers a comprehensive solution for aspiring brewers. With their extensive experience, high-quality equipment, and customer-focused services, Tiantai ensures that your brewery setup is efficient, reliable, and tailored to your needs. Whether you’re conducting pilot tests, creating new beers, or expanding your home brewing operations, Tiantai’s 200L to 500L models provide the perfect balance of functionality and scalability.
Feel free to contact Tiantai Company for a detailed quote and further assistance in setting up your small brewery. Cheers to your brewing success!
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Contact Person: Emily Gong
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