Annual 60000KL Capacity brewery solution 60 million Industrial brewery equipment

1.General Description
A brewery plant with an annual output of 60 million liters is a mass production brewery that produces approximately 120 to 130 million bottles of bottled beer annually. This type of brewery equipment can not only meet the large-scale brewing needs of popular beers such as lager, but can also adapt to the production of various specialty craft beers to meet the unique requirements of different consumer markets.
The brewery packaging options include glass bottles, cans, kegs, and PET bottles. These are distributed to various outlets, such as supermarkets, restaurants, bars, and pubs.
It is recommended that breweries be located as close to the market as possible to reduce supply distances, simplify logistics, and guarantee the freshness of the beer.

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2.Product Advantages

--With ISO TUV SGS, meets GB/CE/PED/ASME standard
--Local service in EUROPE, AUSTRALIA, etc
--5 Years Warranty for tanks
--0 trade risk verified by more than 2600 breweries

3.Main components
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Ingredients Storage System
– Steel silo *2-6 units
– Bucket elevator *2-3 units
– En-Masse Conveyor *2 units
– Operating Platform *1 set
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Malt Milling System
– Bucket elevator *2 units
– Gravity destoner *1 unit
– Permanent magnet drum *1unit
– Wet mills *1 unit
– Pulse dust collector *1 set
– Operating Platform *1 set

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Brewhouse System
– Mash tun *1 unit
– Lauter tun *1 unit
– Cereal cooker *1 unit
– Brew kettle *1 unit
– Whirlpool tank *1 unit
– Plate and frame heat exchanger *1 unit
– Wort aeration system *1 set
– Yeast pitching system *1 set
– Supporting pumps, valves, sanitary stainless steel pipes, various sensors, operating platforms, etc.
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Fermentation System
Outdoor Fermenters
Supporting pumps, valves, sanitary stainless steel pipes, various sensors, operating platforms, etc.

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Filtration System
– Disc centrifuges *1 unit
– Buffer tank *1 unit (According to process design)
– Kieselguhr adding tank *1 unit
– Front buffer tank *1 unit
– Kieselguhr mixing tank *1 unit
– Candle filter *1 unit
– Rear buffer tank *1 unit
– Bag trap *1 unit
– Other adding systems are equipped according to the process
– Supporting pumps, valves, sanitary stainless steel pipes, various sensors, operating platforms, etc.
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Maturation and Conditioning
Outdoor Brite beer tanks
Supporting pumps, valves, sanitary stainless steel pipes, various sensors, operating platforms, etc.

Pasteurization System
– Flash pasteurizer *1 unit
– Buffer tank *1 unit
– Supporting pumps, valves, sanitary stainless steel pipes, various sensors, operating platforms, etc.

Control System
– MCC cabinet *1-4 sets
– PC operator station *1 set
– Operation system *1 set
– Brewing program *1 set
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CIP System
– Hot alkali tank *2 units
– Cold alkali tank *2 units
– Acid tank *2 units
– Disinfectant tank *2 units
– Hot water tank (sterile water tank) *2 units
– Supporting pumps, valves, sanitary stainless steel pipes, various sensors, etc.

Hot Water Supply
– Hot liquor tank *1unit
– Heat exchanger *1 unit
– Supporting pumps, valves, sanitary stainless steel pipes, various sensors, etc.

Cold Water Supply
– Cold liquor tank *1 unit
– Heat exchanger *1 unit
– Supporting pumps, valves, sanitary stainless steel pipes, various sensors, etc.

Brewing Water Supply
– Brewing water tank *1 unit
– Supporting pumps, valves, sanitary stainless steel pipes, various sensors, etc.

Refrigeration System
– Chiller *2 units
– Glycol water tank *1 unit
– Cooling tower *1 unit (According to process design)
– Supporting pumps, valves, sanitary stainless steel pipes, various sensors, etc.
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Water Deaeration Systems
– Deoxygenation tower *1 unit
– Deoxygenated water storage tank *1 unit
– Supporting pumps, valves, sanitary stainless steel pipes, various sensors, etc.

Reverse Osmosis System
– Raw water tank *1 unit
– RO water treatment machine *1 unit
– Supporting pumps, valves, sanitary stainless steel pipes, various sensors, etc.

Steam Supply System
– Steam boiler *1-2 units
– Distributor *several sets
– Condensate tank *1 unit
– Energy storage tank *1 unit
– Steam pipes, valves, etc

Compressed Air Supply System
– Oil-free air compressors *2 sets
– Air buffer tank *1 sets
– Air dryer *1 sets
– Several filters
– Supporting pumps, valves, etc.

CO2 Supply System
– Liquid CO2 storage tank *1 unit
– Gasifier *1 unit
– Pressure regulating station *1 set
– Buffer tank *1 unit
– Supporting pumps, valves, sanitary stainless steel pipes, detection sensors, etc.

Electricity Supply System
– Power cables
– Signal communication cables
– Cable bridge
– Bridge bracket
– Conduit

High-Gravity Dilution System
– Raw water flow automatic control system
– Dilution water preparation system
– Deoxygenated water level control unit
– Deoxygenated water carbonation unit
– Deoxygenated water cooling unit
– Deoxygenated water secondary mixing unit
– Deoxygenated water buffer unit
– CIP unit
– PID volume control system
– PLC electronic control system
– Supporting pumps, valves, sanitary stainless steel pipes, detection sensors, etc.

Filling System (bottle)
– Depalletizer *1 set
– Rinsing machine *1 unit
– Filling machine *1 unit
– Capper machine *1 unit
– Tunnel pasteurizer *1 unit
– Drying Machine *1 unit
– Labelling Machine *1 unit
– Inspection Machine *1 unit
– Packaging Line *1 set
– Palletizer *1 set
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4.Technologies and Services
●Study/Costing
We provide you with competent and consistent support during the evaluation of your investment.
●Technical Support
We offer: 2D/3D drawings, Layout plan, Interactions with civil engineering work.
●Manufacturing
Using modern manufacturing techniques, we produce precise, high quality stainless steel tanks.
●Installation
Our company has professional civil and mechanical piping staff, who provide you with on-site guidance and information about their project type.
●Application/Training
Our training for you: Operator training, Maintenance training, Automation training, Individual training for your specific needs
●Maintenance
At Tiantai, we offer a remote assistance service that allows our technicians to interact with operators remotely.
●Optimization
If you have equipment that needs upgrades or retrofitting, we can help you analyze its performance and identify areas for improvement.
●Spare Parts
No down-time, only on-time.The parts you order from us are the exact same or better than those already installed in your equipment.
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5. Quality Control
Product quality control should be carried out in the whole process, which not only includes quality control throughout the manufacturing process, but also requires quality control in the previous communication process and technical design process. The design of craft brewery projects are subject to the changes of personalized requirements, multiple configurations, and various floor plans. Therefore, it is key to accurately meet user needs.

We decompose all the parameter of each item into standardization, save them as a standard database, and convert them into standard text descriptions and technical descriptions. In this way, it helps to realize the unambiguous communications from users, our sales staff, to our technical team. Every user will be served by the same sales staff and the technician throughout the whole process from the pre-sales consultation to the order delivery, which greatly helps to avoid any information loss when handing over the works among different teams in different working process.

Technical design, as the hub of project execution, shall be strictly followed by the manufacturing. Of course, the manufacturing process must be carried out along with the all-round and full-process quality control, from the selection of raw materials, the inspection of raw materials when arrival, to the product processing. Our guarantees of reliable quality cover aspects of stable and reliable raw material supply, scientific and reasonable production process design, strict processing standards, professional staff skills training, advanced processing facilities and comprehensive quality inspection system.

6. Brewery cases

7. Tiantai Company

TIANTAI turnkey brewery plants offer innovative solutions and cutting-edge technology to help you achieve your brewing dreams. With Tiantai you can trust that your brewery project will be in expert hands from start to finish. As a general contractor, Tiantai supplies turnkey solutions for the entire brewery. We manufacture precisely matched brewery systems developed according to energy and economic aspects. With our decades-long experience in integrative systems construction, we have successfully completed a multitude of turnkey projects all around the globe.

Helen Lee
Sales Manager
[email protected]

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